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OK-4000 Visual Online Inspection System
description1
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OK-4000 Visual Online Inspection System
OK-4000 Visual Online Inspection System
Features
The visual online inspection system is a high-speed quality inspection system for printing surface defects.It is based on machine vision technology to achieve 100% inspection of products.The principle is to use a high speed line scan camera to scan the inspected object to obtain the image of the printed surface of the product,which is converted into two-dimensional color data by the image acquisition card and sent to the industrial computer for real-time processing.On the one hand,the image is directly displayed on the man machine interface for the reference of the operator;on the other hand,the processor is used to identify and analyze the collected image,and then upload the result to the control system for quality inspection personnel to process.
Introducing a 100% flaw inspection system,from full-frame observation,to lack of standard detection + waste discharge detection,to high-precision full-frame detection + workflow system.With the help of modular design,customers can realize all their requirements on a set of systems through optional modules.The system uses a special contour light source to improve the contrast between the transparent label and the backing paper.Whether the backing paper is transparent or non-transparent,or even white,the system can complete the detection.It can realize the detection of almost all transparent labels for lack of standard and dirty waste.For blank labels,the system has an absolute advantage.The system can switch freely between ordinary light source and contour light source.
Image acquisition speed:30 frames per second,real-time detection of full frame.
Maximum inspection speed:150m/min-500m/min (choose according to the system model).
Maximum inspection width:180mm-1100mm (choose according to the system model).
100% full-frame observation:Covering the boot settings and the entire production process;Image acquisition speed:30 frames per second,real-time detection of full frame.
Maximum inspection speed:150m/min-500m/min (choose according to the system model).
Maximum inspection width:180mm-1100mm (choose according to the system model).
HD picture quality:Based on high-resolution camera;
Image stabilization:With the help of real-time images,the images are automatically synchronized,and are not affected by the deceleration of automatic detection with transparent labels;
Does not harm the health of operators and reduces fatigue:The use of LED light sources instead of strobe lights,the light is softer and more uniform;
Quick and easy task setting;
Reliable and stable operation.
Technical Parameters
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OK-4000 Visual Online Inspection System
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Horizontal Resolution
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0.15 mm
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Vertical Resolution
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0.15 mm
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Detection Width
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10 mm ~ 1500 mm
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Top Speed
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450 m/min
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Point Defect Detection Accuracy
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defect area > 0.2 mm^2
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Streak Detection Accuracy
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defect area > 0.1 * 5 mm
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Registration Detection Accuracy
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Horizontal > 0.15 mm , Vertical > 0.25 mm
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Remark:The vertical detection resolution is related to the maximum detection speed,and the minimum vertical resolution can reach 0.05mm.The design maximum speed of 450/min refers to the maximum speed that can be achieved at a resolution of 0.15mm.
Configuration
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Item
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Composition
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Inspection Software
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Visual Online Inspection System
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Core Hardware
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•High speed /resolution line scan CMOS camera
•High-speed image acquisition card
•High-resolution encoder
•High resolution lens
•LED bright light source (with power supply)
•High-speed industrial computer (including CPU,memory,built-in board hardware,display,keyboard and mouse)
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Accessories
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•Control cabinet (including built-in air switch, switching power supply, SSR, Relay, and cooling fan, etc.)
•Alarm lamp and buzzer
•Camera mounting bracket, shielding cover and cooling fan
•Supporting cable (camera cable, power cord) and plug/seal
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The Full Set OK4000-4K/8K Includes Below Parts
1.Line scan camera--OK 8000(4/8K resolution)
2.Capture card--OR-X4C0-XPD00
3.Lens (including connecting ring, adapter ring, etc.)--Apo-Componon 2.8/40
4.Camera data cord--MVC-1-1-7M
5.Dome light source
6.Light source adapter (including data cable, power cable)
7.Encoder--R58S10-9C10M5-24L-5000
8.Plug strip(220V)
9.Button(metal)
10.Display(including cords--243V5QSB)
11.Keyboard(K120 USB)
12.Mouse(M170 wire)
13.Power cords
14.Power Switch--NES-100-24
15.Alert light(24V)
16.Control Box--TF-A610H-B250MD3V-8700K-16G+128G
2.Capture card--OR-X4C0-XPD00
3.Lens (including connecting ring, adapter ring, etc.)--Apo-Componon 2.8/40
4.Camera data cord--MVC-1-1-7M
5.Dome light source
6.Light source adapter (including data cable, power cable)
7.Encoder--R58S10-9C10M5-24L-5000
8.Plug strip(220V)
9.Button(metal)
10.Display(including cords--243V5QSB)
11.Keyboard(K120 USB)
12.Mouse(M170 wire)
13.Power cords
14.Power Switch--NES-100-24
15.Alert light(24V)
16.Control Box--TF-A610H-B250MD3V-8700K-16G+128G
—OK4000 line scan camera for printing inspection
—The industrial computer uses a 64-bit eight-core processor,which is faster
—Using high-definition non-distortion lens
—Adopt integrated light source design,easy to install
—Imported high-speed dual-channel acquisition card
—The industrial computer uses a 64-bit eight-core processor,which is faster
—Using high-definition non-distortion lens
—Adopt integrated light source design,easy to install
—Imported high-speed dual-channel acquisition card
Advantages of the Visual Online Inspection System
1.Instead of manual quality inspection,greatly improving production efficiency;
2.The detection system has strong processing ability,which improves the printing speed and detection accuracy;
3.Widely applicable to food packaging,medicine packs,wallpaper,cigarette labels,aluminum foil and other fields;
4.Pay attention to key defects such as knife wire,overprint,burrs,foreign matter,holes,ink dragging,stains,and wrinkles on the printing surface;
5.Friendly user interface and rich product functions,which is convenient for users to use and manage;
6.Improving product quality,it reduces production costs for enterprises.
2.The detection system has strong processing ability,which improves the printing speed and detection accuracy;
3.Widely applicable to food packaging,medicine packs,wallpaper,cigarette labels,aluminum foil and other fields;
4.Pay attention to key defects such as knife wire,overprint,burrs,foreign matter,holes,ink dragging,stains,and wrinkles on the printing surface;
5.Friendly user interface and rich product functions,which is convenient for users to use and manage;
6.Improving product quality,it reduces production costs for enterprises.
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